In today's rapidly developing digital economy, the explosive growth in areas such as 5G communication, artificial intelligence, and cloud computing has placed unprecedented and stringent demands on data transmission speed and stability. Optical modules, as the core "optoelectronic conversion hub" of optical communication systems, are critical components that determine data transmission efficiency. The precision and efficiency of their manufacturing process directly impact the performance of the entire communication network. As optical modules evolve towards higher bandwidths of 400G, 800G, and even 1.6T, traditional processing techniques are struggling to overcome technical barriers such as micron-level alignment, low heat input, and high-frequency signal integrity. At this critical juncture of industry transformation, Fly Laser, with nearly two decades of dedicated experience, has become a technological leader in the optical module manufacturing field with its precise, efficient, and stable laser processing solutions, injecting strong momentum into the high-quality development of the industry.
Optical module manufacturing is a "precision art in the microscopic world." From the assembly of optical transmitting devices (TOSA) and optical receiving devices (ROSA) to core processes such as chip packaging and fiber coupling, every step demands extreme precision. Taking fiber coupling alignment as an example, industry standards require accuracy of less than 0.15 μm. Traditional welding methods generate mechanical stress that easily leads to optical path deviation, not only increasing optical signal loss but also significantly increasing rework costs. Furthermore, the indium phosphide chips commonly used in optical modules have a temperature resistance of less than 120℃, and the temperature fluctuations of traditional reflow soldering can directly damage the chips, resulting in a product yield of less than 75%. These industry pain points have become core bottlenecks limiting the upgrade of optical modules to higher performance.
Even in the early stages of the optical module industry, Fly Laser accurately recognized the core value of laser technology in precision processing and was among the first to invest in the research and application of laser processing technology for optical modules. After nearly two decades of technological iteration and market development, Fly Laser has built a comprehensive laser processing solution covering the entire production cycle of optical modules, from laser welding, laser stripping, and laser marking to precision fiber cutting, comprehensively addressing industry processing challenges. Its technological advantages have become an industry benchmark. In the core laser welding process, Fly Laser, leveraging its independently developed sub-micron positioning and intelligent compensation technology, achieves ultra-high alignment accuracy of 0.1μm, strictly controlling the welding heat input to below 8J/mm², perfectly overcoming the challenges of optical path deviation and chip damage inherent in traditional processes. Addressing the high-frequency, high-speed signal transmission requirements of optical modules, Fly Laser optimizes laser pulse parameters and welding paths, controlling weld point impedance fluctuations within ±3%, far superior to the industry average of ±12%, ensuring signal transmission integrity at 112Gbaud rates and enabling optical modules to easily pass OIF (Optical Internetworking Forum) standard certification. Compared to traditional processes, Fly Laser's welding solution increases product yield to 99.8%, with a single machine daily production capacity of up to 150,000 points, achieving a leap forward in mass production efficiency while maintaining high quality.
Facing the diverse materials and complex structures of optical modules, Fly Laser demonstrates strong technical adaptability. Its developed specialized laser processing equipment can precisely adapt to various optical chips such as indium phosphide and gallium arsenide, as well as different material components such as optical fibers, metal casings, and FPC flexible circuit boards. Whether it's precision welding of ultra-thin materials or customized processing of irregularly shaped structures, precise control is achieved. For the manufacturing needs of 800G and above high-end optical modules, Fly Laser has launched customized integrated solutions, achieving full-process automation from automatic feeding and visual alignment to laser processing and online inspection, effectively supporting the large-scale mass production of high-end optical modules.
With years of deep industry experience, Fly Laser's technical strength has been fully validated by the market. Thanks to its stable and reliable product performance and comprehensive technical services, Fly Laser has become a core partner of many leading global optical module manufacturers, with its equipment widely used in the mass production lines of high-end products such as 400G/800G data center optical modules and 5G base station optical modules. In a mass production project of 800G OSFP optical modules for a leading manufacturer, Fly Laser equipment successfully solved the problem of optical power loss caused by lens welding deviation, helping the customer's products successfully pass the OPEN EYE MSA standard test, achieving a monthly production capacity of over 500,000 units and significantly increasing market share. Such success stories are numerous in Fly Laser's collaboration history. Beyond its robust technical capabilities, Fly Laser has consistently upheld a "customer-centric" philosophy, building a global technical service network. Domestically, it has established branches and offices in major optical module industry clusters such as East China, Central China, and North China. Internationally, its reach extends to over 30 countries and regions, providing customers with full-cycle services from process development and equipment commissioning to after-sales maintenance. With its dual advantages of "technology + service," Fly Laser has earned widespread trust in the industry and has consistently ranked among the top in market share for optical module laser processing equipment for many years.
As the digital economy continues to deepen, optical modules, as the core carriers of data transmission, will face greater development opportunities and higher performance requirements. Fly Laser will continue to use technological innovation as its core driving force, focusing on the cutting-edge needs of the optical module industry, and continuously iterating laser processing technology and equipment to provide core support for the research and development and mass production of 1.6T and higher-performance optical modules.
From industry follower to technological leader, Fly Laser has witnessed and promoted the development and upgrading of China's optical module industry through nearly two decades of dedicated effort and perseverance. In the future, Fly Laser will continue to uphold its spirit of craftsmanship, providing more advanced laser technology and more comprehensive solutions, working hand in hand with global partners to empower the high-quality development of the optical module industry and lay a solid foundation for the rapid growth of the digital economy.
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