The road to renewal: Fly Laser builds a green rebirth path for batteries in ten days

Author:Guangdong Fly Laser Intelligent Equipment Co., Ltd. Date:2025-08-23 Reading:

## The Path to Renewal: Fly Laser Forges a Green Rebirth for Batteries in Ten Days

As the green energy wave sweeps the globe, power batteries have become a crucial pillar of a sustainable future. However, as the first wave of large-scale power batteries gradually enters retirement, efficiently and environmentally friendly disposal of these "urban minerals" poses a technical challenge. Fly Laser, with its innovative approach, overcame this challenge, completing the construction of a fully automatic laser film removal production line in just ten days, bringing a revolutionary solution to the battery recycling industry.

**Ten-Day Miracle: The Technological Foundation Behind the Speed**

"Building a production line in ten days" may sound like a fantasy, but it truly reflects Fly Laser's technological strength. This astonishing speed is the result of years of accumulated technical expertise: a modular design concept enables parallel production and testing of individual components; an intelligent simulation system facilitates countless virtual commissioning prior to line construction; and a lean production management system ensures seamless integration of every step. This is no simple assembly project, but a perfect fusion of high technology and manufacturing processes.

Flylaser's laser film removal machine utilizes a multi-axis precision control system that automatically identifies the electrode structures of different battery models. Its visual positioning system achieves submillimeter processing accuracy. Its core laser generator utilizes a specially designed wavelength to precisely remove the active material coating from the battery electrode surface without damaging the current collector substrate. This "rigid and flexible" processing capability is unmatched by traditional mechanical crushing methods.

**Precision Stripping: A Qualitative Leap Forward in Recycling Technology**

Compared to traditional battery recycling processes such as mechanical crushing and hydrometallurgy, laser film removal technology represents a fundamental change. While mechanical methods can process large volumes, they can also generate cross-contamination of various materials, limiting the purity of the recovered product. Hydrometallurgy also faces environmental challenges such as chemical reagent consumption and wastewater treatment. Flylaser's laser film removal machine uses a non-contact process to directly remove the active material from the electrode sheet, achieving source separation of the copper and aluminum current collector from the positive and negative electrode materials.

The significance of this precise separation is far-reaching: the recycled copper and aluminum foil can achieve purity exceeding 99.9% and can be directly reused in battery production. The positive and negative electrode materials are also easier to extract and regenerate because they avoid cross-contamination. The entire recycling process increases material recovery by over 30%, while energy consumption is reduced by over 40% compared to traditional methods, truly achieving a win-win situation in the economic and environmental benefits of "turning waste into treasure."

**Automation Revolution: Efficient Operation of Intelligent Production Lines**

Fly Laser offers more than just a single piece of equipment; it provides a complete intelligent recycling solution. The entire production line integrates automatic loading, visual recognition, laser processing, material collection, and quality inspection modules, enabling 24/7 uninterrupted production with minimal technical oversight. The intelligent control system autonomously learns and optimizes processing parameters, automatically adjusting process plans for different battery models, significantly reducing operational barriers.

The production line's central brain collects equipment operating data in real time, enabling remote monitoring and early warning maintenance via a cloud platform. The system issues advance alerts when even slight fluctuations in laser power occur or when the optical system requires cleaning, avoiding unplanned downtime. This predictive maintenance capability ensures continuous and stable operation of the production line, achieving an Overall Equipment Effectiveness (OEE) of over 85%, far exceeding the industry average.

**Green Cycle: Closed-Loop Management of the Battery Lifecycle**

The introduction of the Fly Laser Film Removal Machine completes a seamless closed-loop management of the entire battery lifecycle. From battery production to use and then to recycling and regeneration, materials are continuously revitalized in this cycle. For battery manufacturers, this means lower-cost raw material sources; for recycling companies, it means higher output value and competitiveness; and for society as a whole, it means less resource extraction and environmental pollution.

With increasingly stringent battery regulations and the gradual implementation of extended producer responsibility systems in various countries, battery recycling has become an indispensable link in the industry chain. Fly Laser's astonishingly fast construction time of just ten days significantly lowered the investment threshold and construction cycle for recycling companies, enabling more companies to quickly enter the battery recycling field and accelerating the upgrade and iteration of the entire industry.

**The Future Has Arrived: Laser Intelligent Manufacturing Opens a New Chapter in Green Technology**

Fly Laser's "China Speed" of building a production line in just ten days demonstrated to the world the perfect combination of high-end intelligent manufacturing and green technology. This fully automatic laser film removal production line is more than just a collection of equipment; it represents a profound implementation of the concept of sustainable development. It represents China's manufacturing industry's shift from a scale advantage to a quality advantage, and its transformation from a follower to a leader.

Guided by the goals of achieving carbon peak and carbon neutrality, the battery recycling industry is poised for a golden period of development. Fly Laser, with its innovative technology and ultimate efficiency, is injecting strong momentum into this emerging industry. In the future, with continuous technological advancement and cost reduction, laser film removal is expected to become a standard process for battery recycling, driving the entire new energy industry towards a truly green cycle.

Ten days can be the construction cycle of a production line; ten years can be the transformation of an industry. Fly Laser is accelerating this transformation with a sense of urgency, giving every battery a new lease of life and making resource recycling a sustainable driving force for civilization's progress. On this path of green rebirth, innovation never ceases, and the future is even more promising.


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