Product Overview
The Fly laser dual‑station flat coil laser stripping machine is purpose‑built for high‑volume production scenarios, including new‑energy flat‑wire motors, energy‑storage inductors, wireless‑charging flat coils and high‑frequency transformer windings. Featuring two independent laser processing stations, it uses pulsed fiber laser non‑contact technology to precisely remove polyurethane varnish and high‑temperature polyimide insulation coatings from flat coil surfaces.
Compared with single‑station models, it delivers doubled processing efficiency while maintaining micron‑level precision and mass‑production stability. It can operate as a standalone unit or integrate seamlessly with fully automated production lines, effectively resolving common industry pain points such as limited single‑station capacity, slow cycle times and low batch‑processing efficiency. It serves as a core automated solution for high‑precision insulation stripping in high‑output flat‑coil manufacturing.
Key Advantages
1. Dual‑Station Simultaneous Processing, Doubled Throughput for Mass Production
Designed with two independently controlled left‑right stations, the machine processes flat coils in parallel. A single operator can manage both stations with zero downtime during loading and unloading, increasing overall production capacity by 100% compared to single‑station alternatives.
Alternate feeding between stations enables non‑stop continuous operation, minimizing idle time and significantly boosting UPH. It fully satisfies high‑cycle mass‑production demands in the new‑energy and automotive electronics sectors, substantially cutting labor and processing costs per unit.
2. Micron‑Level Precision Stripping, Consistent Quality Alongside High Efficiency
Each station is equipped with high‑stability fiber lasers and high‑speed galvanometer scanning systems. The finely focused laser spot creates a minimal heat‑affected zone, removing only insulation layers without scratching, oxidizing, deforming or annealing the flat copper wire substrate.
Machining accuracy reaches ±0.03 mm with clean, burr‑free edges. Compatible with flat enameled wires ranging from 0.1 mm to 6 mm, both stations maintain uniform precision and stable quality, achieving a mass‑production yield rate above 99.8%.
3. Non‑Contact & Consumable‑Free, Lower Long‑Term Mass‑Production Costs
Adopting dry laser processing, the machine requires no mechanical contact, blade replacements or chemical stripping agents, generating no waste liquid or dust pollution.
Its modular dual‑station construction ensures simple maintenance and low failure rates, supporting 24‑hour continuous operation. It drastically reduces expenses related to consumables, routine maintenance and hazardous waste disposal, delivering a superior return on investment under high‑capacity production conditions.
4. Intelligent Visual Positioning, Stable & Coordinated Dual‑Station Operation
Integrated with a high‑definition visual positioning system and PLC‑powered touch‑screen control, each station features independently adjustable parameters and one‑click program switching for quick adaptation to diverse flat‑coil specifications.
It supports 360° multi‑sided stripping, as well as fixed‑point, segmented and partial insulation removal. When paired with automatic loading/unloading and turnover mechanisms, it enables fully automated dual‑station workflows, compatible with standalone use and production‑line integration for flexible manufacturing.
5. Eco‑Friendly & Globally Compliant for Export Markets
Free of chemical pollution and harmful gas emissions, the machine complies with EU environmental regulations and international ESG standards, eliminating compliance risks associated with traditional chemical stripping processes.
Developed specifically for export‑oriented and overseas new‑energy manufacturers, it meets strict global high‑end manufacturing requirements in stability, throughput and precision, helping flat‑coil producers expand their international footprint.
Application Fields
- New‑Energy Industry: Flat‑wire drive motors, new‑energy vehicle stator coils, energy‑storage inductance coils
- Electronic & Electrical Industry: Wireless‑charging flat coils, high‑frequency transformer windings, power inductance coils
- Industrial Manufacturing: Servo motor coils, home‑appliance motor windings, precision sensor coils
- Export Business: High‑capacity precision coil processing for overseas motor, inductor and transformer manufacturers
Technical Parameters (Customizable)
- Stations: Two independent synchronous processing stations
- Laser Type: Pulsed fiber laser (50 W / 70 W / 100 W optional for dual‑station configuration)
- Machining Accuracy: ±0.03 mm
- Applicable Wire Size: 0.1 mm‑6 mm flat enameled wire
- Control System: PLC + high‑definition visual positioning + touch screen
- Cooling Mode: Air‑cooling / water‑cooling
- Optional Functions: Automatic loading/unloading, 360° multi‑sided stripping, production‑line integration, one‑click program switching
Summary
The Fly laser dual‑station flat coil laser stripping machine combines doubled high‑capacity output, stable high‑precision processing, advanced automation and eco‑friendly consumable‑free operation. It directly addresses efficiency bottlenecks in large‑scale flat‑coil production while ensuring consistent stripping quality and cost control.
As the preferred insulation‑removal solution for the new‑energy and electronics industries, it empowers manufacturers to capture more domestic and global orders with enhanced production efficiency.
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